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Toyota Production System

The Toyota Production System, or TPS, is a manufacturing philosophy developed by Toyota to improve efficiency and eliminate waste. It emphasizes continuous improvement, known as kaizen, and just-in-time production to deliver high-quality products with minimal resources. TPS has influenced manufacturing worldwide, forming the foundation for lean production methods used across industries to enhance productivity and quality.

Shifting Gears: Honda’s Pioneering Flexible Manufacturing System

May 3, 2026January 27, 2024 by Mike Kalil
Honda Flexible Manufacturing System Explainer

The secret behind the plant’s success? Flexible manufacturing, a revolutionary approach that allows for multiple models to be produced on the same line.

False Start in a Manufacturing Revolution: GM’s Early Struggles Adopting Lean Principles

November 1, 2025January 25, 2024 by Mike Kalil
Lean Manufacturing in General Motors False Start Concept

In the 1980s, General Motors (GM), challenged by the efficiency of Japanese automakers, sought to adopt Toyota’s lean manufacturing principles.

Lean Impact: How the Toyota Production System (TPS) Transformed Manufacturing Globally

May 3, 2026January 22, 2024 by Mike Kalil
Toyota Production System

Toyota’s Production System (TPS), initially developed in the 1940s by Taiichi Ohno, was a closely guarded secret until the late 1970s.

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